I've been pursuing other options for scabbards...in fact, I just got my H/T bastard back yesterday, w/the new scabbard and belts by a buddy on SBG, Odingaard. The scabbard itself has nice, clean lines but he doesn't sew the backside so it won't pass muster for period snobs- but for ~$200 you can't really complain. It is a nicely done wood-cored leather covered scabbard done up in black and blue to mimic my arms. For ~$400 I know VA used to make them for whoever wanted, but I haven't been able to raise Sonny via email and his forums are down, or were last I checked. Tritonworks is a bust...I have one of his that came with that 13th C greatsword I just got and it is, in a word, trash. Or it was made for a much larger sword and my sword just got crammed into it, I dunno. Not to mention I don't think he's even doing it anymore... So that leaves DBK...or do it yourself.
Personally, I like Ron's how-to, I just don't have tools or talent enough to pull that off. Besides, I really like DBK's work and I think he can do it w/out having the sword there (if he has one of his own, you're golden- as in the case of Deus Irae, he had one already (ARN) so it was all good). He is quite pricey though...there's that to consider.
In any case, I emailed Mike at Albion so I'm just waiting to hear back from him. I imagine his email box is probably pretty slammed.