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Main => The Armoury => Topic started by: Sir James A on 2012-06-06, 21:22:20

Title: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-06, 21:22:20
Bad idea #1 - Hydrochloric acid (http://en.wikipedia.org/wiki/Hydrochloric_acid#Safety (http://en.wikipedia.org/wiki/Hydrochloric_acid#Safety))

Bad idea #2 - Stainless steel mail

Combine them, and what do you get?

Failure. Horrible, horrible failure! Before soaking:

(http://i156.photobucket.com/albums/t8/jba3/medieval/mail/th_2012-06-06145222.jpg) (http://i156.photobucket.com/albums/t8/jba3/medieval/mail/2012-06-06145222.jpg)

The surprise? Unevenly coated now, along with, literally, *hundreds* of rivets that partially dissolved and fell out! >:(

(http://i156.photobucket.com/albums/t8/jba3/medieval/mail/th_2012-06-06170831.jpg) (http://i156.photobucket.com/albums/t8/jba3/medieval/mail/2012-06-06170831.jpg)

So I've got a solid 8 or 10 hours to go just replacing them. It looks like roughly 3 out of 4 rivets all came out. Auuughhh.

(http://i156.photobucket.com/albums/t8/jba3/medieval/mail/th_2012-06-06170848.jpg) (http://i156.photobucket.com/albums/t8/jba3/medieval/mail/2012-06-06170848.jpg)

At least it got *kinda* shiny.

About that cement mixer and sand IceFalcon recommended for cleaning and polishing ......... yeah, should have done that. Definitely should have done that.

Sigh.

Edit: I got the idea from Patrick Kelly here - http://www.myarmoury.com/talk/viewtopic.php?p=28761 (http://www.myarmoury.com/talk/viewtopic.php?p=28761)
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Edward on 2012-06-06, 23:10:40

Oh crap. That's really not good.

Using an acid wash can remove the zinc from galvanized steel, but you would probably want to dilute it first. I have no idea what it does to stainless, beyond what you're showing us here.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-06, 23:33:18
Updated picture:

(http://i156.photobucket.com/albums/t8/jba3/medieval/mail/th_2012-06-06190448.jpg) (http://i156.photobucket.com/albums/t8/jba3/medieval/mail/2012-06-06190448.jpg)

After some closer inspection, I found out something interesting.

The dark mail in the corner is the untouched voider. The other voider, where it's wider at the bottom, is material I took off my hauberk and used to extend the depth of the voider.

The extended part (not original) is shinier than the rest of the mail. And guess what else? Zero rivets missing. And no rust ... but the original voider has lots of rivets missing, didn't shine up as much, *and* it's already got some rust forming in just hours. The part I added looks like stainless should. The other, just doesn't.

I think I got mild steel voiders instead of stainless. The acid shouldn't have done anything to the stainless except take the coating off, unless I left it overnight or longer. It takes hours and hours of soaking time just to etch stainless with that acid. I've seen people say they soak it overnight to etch stainless. This doesn't seem like it should have happened.

I sent the pics to IceFalcon to see what he thinks. Fingers crossed.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Edward on 2012-06-07, 02:46:45

Well, that would certainly explain a thing or two. Acid etching of mild steel works surprisingly quickly, and when I was telling my lady about this, it occurred to me that those rivets might have been mild. You might be on to something.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Wolf on 2012-06-07, 12:39:12
hmmm stainless mail with mild rivets. who know eh? sigh. that stinks man. hope you get some closure on this deal!
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-07, 13:11:09
Ice said to try the magnet test (completely slipped my mind) and the voiders react the same as my chausses / etc. The rivets that fell out fly onto the magnet - not sure if it's due to light weight, or that they're mild rivets in stainless rings. Sir Wolf, we're thinking the same. Waiting to hear back. A few more pics here:

http://s156.photobucket.com/albums/t8/jba3/medieval/mail/acid-cleaning/ (http://s156.photobucket.com/albums/t8/jba3/medieval/mail/acid-cleaning/)

Not a single damaged ring, but tons of missing rivets - and the rivets are much thicker than the rings, so if anything, the rings should have dissolved / failed first, I'd think.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Wolf on 2012-06-07, 13:24:03
hmmm well that stinks. I doubt you are "going to get your money back" etc cause you did the acid and damaged it. but if it is the wrong product then that maybe another issue. can you get other rivets to replace these?
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-07, 15:24:39
hmmm well that stinks. I doubt you are "going to get your money back" etc cause you did the acid and damaged it. but if it is the wrong product then that maybe another issue. can you get other rivets to replace these?

Ice said he'll send me more rivets, free of charge, but it'll take a few months to get. I offered to at least pay shipping. At least the rings didn't unlink - that's the worst thing, weaving riveted links. I can handle this, at least. Thinking about re-weaving rings ... with the hauberk and chausses to tailor too ..... the nightmares!
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Edward on 2012-06-07, 16:10:49

That sounds fair. I hope the work goes smoothly!
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Joshua Santana on 2012-06-07, 18:25:19
Lessons for me as well, now I know what to avoid when cleaning mail in a soak. 
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Brian on 2012-06-07, 21:09:59
An alternative to using corrosive chemicals is this:
http://www.kleensonic.com/ (http://www.kleensonic.com/)

I partially removed the brass plating from a coif I thought would get really clean in one of these...it did, REAL clean down to the mild steel!  :o

Sorry about your mishap though!  :(
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-08, 01:39:19
An alternative to using corrosive chemicals is this:
http://www.kleensonic.com/ (http://www.kleensonic.com/)

I partially removed the brass plating from a coif I thought would get really clean in one of these...it did, REAL clean down to the mild steel!  :o

Sorry about your mishap though!  :(

I took a quick look and didn't see it for sale / pricing, but I'm afraid to ask. :)

On a happy note, the mixer at harbor freight is on sale, and I have a gift card for part of the amount ... and harbor freight is in woodbridge, which I'll be passing through on the way to VARF ... huzzah! Fingers crossed.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Ulrich on 2012-06-08, 01:58:28
Damn, that looks like it sucks. You could always try a magnet test as stainless is not magnetic but thats really odd that they used mild steel rivets for a stainless maille. Looks like when I need to clean my maille I'm gonna have to use a cement mixer too... Buying one of those would be a pain though. Would be nice if we could all pitch in and buy one for the order exclusively just to clean our maille that we can all use so we wont have problems like this again.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Edward on 2012-06-08, 14:03:46
I need to read some more about magnetism. Stainless is still mostly Iron, which is one of the magnetic metals. It's just that stainless is an alloy with higher amounts of chromium. So how that disrupts magnetism is beyond me. Reading is in order.

Edit:  Nice short answer here:  http://www.physlink.com/education/askexperts/ae546.cfm (http://www.physlink.com/education/askexperts/ae546.cfm)

Apparently some stainless steels are still magnetic, so it's not a 100% accurate test.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Joshua Santana on 2012-06-08, 16:07:34
Interesting, yet Stainless Steel is still Steel due to its molecular structure. 

Since I am getting mail sleeves (in the future) it won't be a problem finding the right soak to clean out the mail.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-08, 16:32:35
I need to read some more about magnetism. Stainless is still mostly Iron, which is one of the magnetic metals. It's just that stainless is an alloy with higher amounts of chromium. So how that disrupts magnetism is beyond me. Reading is in order.

Edit:  Nice short answer here:  http://www.physlink.com/education/askexperts/ae546.cfm (http://www.physlink.com/education/askexperts/ae546.cfm)

Apparently some stainless steels are still magnetic, so it's not a 100% accurate test.


Hmm, very interesting. The "extra" mail I added on that voider is from an order a year or so apart from the other one; I wonder if the alloy did change, or if they just screwed up on the rivets.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir William on 2012-06-11, 17:06:43
I was about to ask why on earth would you soak your hauberk in acid but I re-read your initial post.  Not all short cuts are good ones, that is the lesson I am taking away with me.  Was there a specific look you were after, Sir James?
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir Wolf on 2012-06-11, 20:25:20
while talking to some folks this weekend a lot of them told me that strong vinegar does the trick to. i have always known about it but never done it. i have some mail i want to degalvinize so I maybe trying this method this weekend and give a report.
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir William on 2012-06-12, 16:40:31
If you de-galvanize steel, doesn't it make it more susceptible to rust?
Title: Re: Sale on terrible ideas? I'll take two!
Post by: Sir James A on 2012-06-12, 21:42:03
while talking to some folks this weekend a lot of them told me that strong vinegar does the trick to. i have always known about it but never done it. i have some mail i want to degalvinize so I maybe trying this method this weekend and give a report.

Awesome, I'll give that a try on a small test patch.

If you de-galvanize steel, doesn't it make it more susceptible to rust?

Yep. In my case, I don't care since my mail is stainless. ;) I wouldn't advise it for mild steel, unless it stays well oiled (and not with RemOil ;))